Double soft-core stick iuce cream
The premium frozen novelty market is increasingly demanding products with complex internal architectures and multiple flavor profiles.
One of the most advanced industrial challenges is manufacturing stick ice cream featuring a double liquid core encased in a solid shell.
The premium frozen novelty market is increasingly demanding products with complex internal architectures and multiple flavor profiles. One of the most advanced industrial challenges is manufacturing stick ice cream featuring a double liquid core encased in a solid shell.
This sophisticated design provides a superior sensory experience, combining the crispiness of an outer chocolate layer with the smooth, flowing texture of two distinct internal fillings.
Achieving this level of quality on a large scale requires specialized machinery that can manage different viscosities and temperatures with extreme precision throughout the entire production line, ensuring the stability of the final product.
The core of this manufacturing process is the double pencil filler technology. This precision dosing unit allows for the simultaneous injection of two separate sauces or creams into the center of the ice cream. Our advanced system is designed for seamless integration into both linear and rotary moulding machines, offering maximum versatility for diverse plant layouts.
This dual-injection method ensures that the two soft centers remain perfectly separated and centered, preventing internal blending and maintaining the structural integrity of the multiple cream layers. This precision is essential for maintaining brand quality, reducing waste, and ensuring consumer satisfaction with every single unit produced.
The final manufacturing stage involves a specialized chocolate dipping tank (chocolate vat). This equipment is engineered to maintain a constant temperature, ensuring the coating material stays at the perfect viscosity for a flawless, uniform finish. This uniform coating acts as a protective barrier for the delicate double soft core inside, preventing leaks and structural failure.
By utilizing these integrated technological solutions, manufacturers can produce highly sophisticated ice cream novelties that are difficult to replicate on standard equipment. This technology supports high-capacity output while maintaining the industrial efficiency and artisanal quality expected in the premium segment of the international market.
We have a workshop equipped to refurbish in line and rotary machines for industrial ice cream production.
The refurbished machines are thoroughly tested and can resume their industrial “life cycle” for several years.
